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radios:dr-m06th [2026/01/08 17:34] – [Modifying an Alinco DR-M06TH 6m transciever for packet usage] g5rktradios:dr-m06th [2026/02/13 23:17] (current) – [Modifying an Alinco DR-M06TH 6m transciever for packet usage] g5rkt
Line 8: Line 8:
 After tapping the discriminator & modulator the radio was bench tested using an 857D and a pair of NinoTNCs; it works on 4k8 IL2Pc beautifully. The main issue with testing was those Aerial Facilities dummy loads are **superb** at 50MHz! After tapping the discriminator & modulator the radio was bench tested using an 857D and a pair of NinoTNCs; it works on 4k8 IL2Pc beautifully. The main issue with testing was those Aerial Facilities dummy loads are **superb** at 50MHz!
  
-Ticking away happily as GB7WIN's 6m port! Live long and prosper little Alinco.+Ticking away happily as GB7WIN's 6m port! Live long and prosper little Alinco
 + 
 +Mods: 
 +- Inputs for TX audio, pre/deemphasis and direct modulator inputs\\ 
 +- Ouptuts for RX audio, pre and post filter\\ 
 +- 6 pin mini-DIN connector on the rear\\ 
 +- Selectable "1200/9600" audio output\\ 
 +- 2nd IF filter replacement (6KHz -> 3KHz)\\ 
 +- Second receiver SDR tap\\ 
  
 =====Schematic detail===== =====Schematic detail=====
Line 41: Line 50:
 Alinco had also left another dimple in the casting, presumably for a different model of radio, so I drilled that out and installed a mini toggle switch to allow changing between "flat" audio in and "filtered" audio in. Alinco had also left another dimple in the casting, presumably for a different model of radio, so I drilled that out and installed a mini toggle switch to allow changing between "flat" audio in and "filtered" audio in.
  
-=====IF Filters===== 
-Since this radio is being used for narrow packet and not wide voice I elected to replace the IF filters in an attempt to tighten up the receiver, which is far wider than we need in our application. 
- 
-The first IF, FL2, consists of a pair of 10M15B 2-pole monolithic crystal filters. They have a reported -3dB bandwidth of +/-7.5KHz and 40dB rejection at +/-25KHz. The replacement parts are a pair of 10K6B 2-pole filters with a 3dB bandwidth of +/-3KHz and 40dB rejection at +/-10KHz. 
- 
-The second IF, FL1, consists of a Murata CFW455F, -6dB bandwidth +/-6KHz, -40dB rejection at +/-12.5KHz , which was replaced with a CFW455G -6dB bandwidth +/-4.5KHz, -40dB rejection at +/-10KHz.  
  
 =====Other tweaks===== =====Other tweaks=====
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 The tap wires were routed around the front central case mounting post before soldering to reduce the chances of pulling a trace off the board. The eagle-eyed viewer will notice an extra wire in the area of the "flat audio in" wire - yes, I pulled off the orange wire's pad when adding the green wire. Silly billy. Nonetheless it was an easy fix :) The tap wires were routed around the front central case mounting post before soldering to reduce the chances of pulling a trace off the board. The eagle-eyed viewer will notice an extra wire in the area of the "flat audio in" wire - yes, I pulled off the orange wire's pad when adding the green wire. Silly billy. Nonetheless it was an easy fix :)
  
 +=====Filter replacement=====
 +The radio is set up to receive +-5KHz FM voice, but on packet we're using +-2.5KHz deviation. I replaced the second IF filter (CFW455F, -6dB BW +-6KHz, -40dB BW +-12.5KHz) with a tighter filter (CFW455H, -6dB BW +-3KHz, -40dB BW +-9KHz).
 +
 +=====SDR Tap=====
 +To give us a bit more information about what is happening on site I opted to fit an SDR tap to the radio and feed it into an RTL-SDR Blog v4. Initial experiments show that with an S9 signal into the receiver and 45dB gain set on the RTL a -30dBm signal is reported by the SDR, and in full power transmit a -10dBm signal is reported; well within the maximum input power of the RTL dongle.
 +
 +The SDR tap board employed was the PATV type with no LPF as this board is being fed directly from the input LPF in the radio.
 +
 +{{:radios:dr-m06th:dr-m06th-sdrschematic.jpg?960|}}\\
 +**Receiver front-end**
 +
 +Q1 is the input LNA and feeds a low-pass filter consisting of L4, L5 and L6. The hupRF board was tapped into the pole of L6 to provide a second receiver.
 +
 +{{:radios:dr-m06th-huptap.jpeg?nolink&960|}}\\
 +**SDR Tap board installed**
 +
 +The whole thing just fits into the radio underneath the main PCB; liberal application of Kapton tape and some sticky foam on the underside of the case holds it in nicely. I opted to drill yet more holes in the casting to fit a rear SMA connector to prevent mechanical accidents :)
 ---- ----
-de G5RKT, April '25+de G5RKT, Feb '26
radios/dr-m06th.1767893681.txt.gz · Last modified: by g5rkt