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waoarc25:kit-build-guide [2025/07/28 12:08] – created gi3jmcwaoarc25:kit-build-guide [2025/07/30 10:54] (current) – [Transistor] gi3jmc
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 This guide will walk you through putting the WSPR Hat Kit together. This guide will walk you through putting the WSPR Hat Kit together.
  
-*** This guide is currently being edited :-) (From Monday 28th July @ 1pm) ***+Please ask in the #waoarc-kit channel on Discord if you have any issues or questions.
  
 ---- ----
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 ==== Prerequsites ==== ==== Prerequsites ====
  
-In your kit, you should have received the following:+In your kit, you should have received the items in the table below. Please check you have everything before you begin: 
 + 
 +|1x 20k variable resistor                    |1x 47uf 16v Electrolytic Capacitor   |2x 4-pin sockets  |  
 +|1x 47Ω resistor (Yellow Purple Black Gold)  |3x 100nf Capacitor marked BC 104K    |1x 40-pin socket 
 +|1x 20KΩ resistor (Red Black Orange Gold)    |1x BS170 transistor                  |15cm fine enamelled copper wire  |  
 +|1x 1Ω resistor (Brown Black Gold Gold)      |1x LED (orange diffused)             |1x SMA Edge-mounted socket   |  
 +|1x 15KΩ resistor (Brown Green Orange Gold)  |1x 1N4148 Small Signal Diode, 100 V, 150 mA, 1 V  |:::  |  
 +|1x 270Ω resistor (Red Purple Brown Gold)    |1x Push button momentary switch      |:::  |  
 +|1x 2KΩ resistor (Red Black Red Gold)        |1x FT37-43 Ferrite                   |:::  |  
 + 
 +The kit also __requires__ a QRPLabs Low Pass Filter.  If one was requested with your kit, it will be included in it's own ziplock bag. 
 + 
 +---- 
 + 
 +==== Resistors ==== 
 +<WRAP left round box half> 
 +Install all the resistors and trimmer variable resistor.  The board is marked to assist you.\\ 
 +//Tip - Try to have the coloured bands in the same orientation.  It looks nice.// 
 + 
 +^Reference ^Component ^ 
 +|RV1 |20KΩ Trimmer variable resistor | 
 +|R2 |47Ω (Yellow Purple Black Gold) | 
 +|R3 |20KΩ (Red Black Orange Gold) | 
 +|R4 |1Ω (Brown Black Gold Gold) | 
 +|R5 |15KΩ (Brown Green Orange Gold) | 
 +|R6 |270Ω (Red Purple Brown Gold) | 
 +|R7 |2KΩ (Red Black Red Gold) | 
 +</WRAP> 
 +<WRAP left round box half> 
 +{{ :waoarc25:wsprkit-resistors.png?direct&600|}} 
 +</WRAP> 
 + 
 +---- 
 + 
 +==== Capacitors ==== 
 + 
 +<WRAP left round box half> 
 +Install the capacitors. 
 + 
 +**NOTE: C1 is an electrolytic capacitor so the orientation is critical or the magic smoke may escape.**  Long leg is positive, and short Leg is negative.  Match the white band on the capacitor to the white area on the board 
 + 
 +//Tip - Try to orient the other capacitors so the writing faces the edge of the board and can be easily read.// 
 +^Reference ^Component ^ 
 +|C1 |47uf 16v Electrolytic Capacitor | 
 +| C2, C3, C4 |100nf Capacitor marked BC 104K | 
 +</WRAP> 
 +<WRAP left round box half> 
 +{{ :waoarc25:wsprkit-c1_closeup.png?direct|}} 
 +{{ :waoarc25:wsprkit-capacitors.png?direct&600|}} 
 +</WRAP> 
 + 
 +---- 
 + 
 +==== Transistor ==== 
 +<WRAP left round box half> 
 +Install the transistor. Make certain the direction installed matches the silkscreen on the board (Flat surface towards edge). 
 + 
 +The pads are quite small and really close together - make sure you don't bridge them together when soldering. 
 + 
 +^Reference ^Component ^ 
 +|Q1 |BS170 Transistor | 
 +</WRAP> 
 +<WRAP left round box half> 
 +{{ :waoarc25:wsprkit-transistor_close.png?direct|}} 
 +{{ :waoarc25:wsprkit-transistor.png?direct&600|}} 
 +</WRAP> 
 +---- 
 + 
 +==== Diodes ==== 
 +<WRAP left round box half> 
 +Install the diodes in poistions D1 & D2.\\ 
 +Note the orientation of the diodes.  The LED short leg must be closest to the edge of the board.  The signal diode has a black stripe on one end which may be hard to see.  It should be positioned closest to the edge of the board, matching the outline on the board. 
 + 
 +^Reference ^Component ^ 
 +|D1 |LED (orange diffused) | 
 +|D2 |1N4148 Small Signal Diode, 100 V, 150 mA, 1 V  | 
 +</WRAP> 
 +<WRAP left round box half> 
 +{{ :waoarc25:wsprkit-diodes.png?direct&600|}} 
 +</WRAP> 
 +---- 
 + 
 +==== Switch ==== 
 +<WRAP left round box half> 
 +Install the push button switch.  The switch and it's mounting holes are slightly rectangular.  It will work in either of the two possible orientations. 
 + 
 +^Reference ^Component ^ 
 +|SW1 |Push button momentary switch | 
 +</WRAP> 
 +<WRAP left round box half> 
 +{{ :waoarc25:wsprkit-switch.png?direct&600|}} 
 +</WRAP> 
 +---- 
 + 
 +==== Inductor ==== 
 +<WRAP left round box half> 
 +Wind the ferrite core with 4 turns of wire as shown.  Each time the wire passes through the centre counts as one turn. 
 + 
 +//Note: Crop the leads longer than necessary, and scrape, sand, or heat the coating to remove it before fitting and soldering.  Heating can be done with a lighter, or a very hot soldering iron.// 
 + 
 +^Reference ^Component ^ 
 +|L1 | FT37-43 Ferrite with 4 turns of wire | 
 +</WRAP> 
 +<WRAP left round box half> 
 +| {{:waoarc25:wsprkit-inductor-close.png?direct|}} | {{:waoarc25:wsprkit-inductor-fitted.png?direct|}} | 
 +</WRAP> 
 +---- 
 + 
 +==== Connectors ==== 
 +<WRAP left round box half> 
 +Connector J2 (the 40-pin) is positioned on the underside of the board.\\ 
 +Connectors J5 & J6 are fitted to the component side of the board.\\ 
 +Connector J4 (the SMA socket) is positioned on the edge of the board, with the centre pin connection on the top, component side of the board. All 4 ground pins should be soldered to the board, not just the pair adjacent to the centre pin. 
 + 
 +^Reference ^Component ^ 
 +|J2 |40-pin socket 
 +|J4 |SMA edge-mounted socket 
 +|J5, J6 |4-pin socket | 
 +</WRAP> 
 + 
 +<WRAP left round box half> 
 +{{ :waoarc25:wsprkit-40pin-socket.png?direct&600|}} 
 +</WRAP>// 
 + 
 +<WRAP left round box half> 
 +|{{ :waoarc25:wsprkit-sma-2.png?direct&275|}}|{{ :waoarc25:wsprkit-sma-1.png?direct&275|}}| 
 +</WRAP> 
 + 
 +<WRAP left round box half> 
 +{{ :waoarc25:wsprkit-complete.png?direct&600|}} 
 +</WRAP>// 
 + 
 +---- 
 + 
 +==== Filter Installation ==== 
 + 
 + 
 + 
 +<WRAP left round box half> 
 +When connecting your filter, (build instructions at [[https://qrp-labs.com/images/lpfkit/assembly_A4.pdf]]) you should ensure that is inserted in the correct orientation.  The filter has 'IN' and 'OUT' text on the ends, and you need the 'OUT' nearest the SMA connector. 
 +</WRAP> 
 + 
 +<WRAP left round box half> 
 +{{:waoarc25:wsprkit-filter-installed.jpg?direct|}} 
 +</WRAP> 
  
  
waoarc25/kit-build-guide.1753704537.txt.gz · Last modified: by gi3jmc